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Industrial Safety Examination

Permit

of the Ministry for Emergency Situations of the Republic of Kazakhstan

to use specific kinds (types) of technical devices at hazardous production facilities

The Committee for State Control over Emergency Situations and Industrial Safety of the Ministry for Emergency Situations of the Republic of Kazakhstan issues the permits to use specific kinds (types) of technical devices at hazardous production facilities (hereinafter — Ministry Permit)

 A Ministry Permit is issued on the results of an Expert Appraisal of Industrial Safety on the conformance of specific kinds (types) of technical devices to the requirements of current legislation, regulations and regulatory documents of the Republic of Kazakhstan  relating to industrial safety

The use of technical devices at hazardous production facilities without a Ministry Permit is prohibited

The Expert Appraisal of Industrial Safety is conducted by a specialized organization with a Certificate of the Ministry for Emergency Situations of the Republic of Kazakhstan pursuant to Law N 314 of the Republic of Kazakhstan “On Industrial Safety at Hazardous Production Facilities”of April 3, 2002, and assesses the conformance of process equipment, units and mechanisms, engineering systems and equipment, instruments and apparatus to the requirements of standard technical documents relating to industrial safety, as well as the serviceability of technical devices used at hazardous production facilities

Law of the Republic of Kazakhstan No. 314 of April 3, 2002Law of the Republic of Kazakhstan No. 314 of April 3, 2002

During the Examination, equipment and technical device are inspected (the inspection is performed at the Applicant’s production facility), and the object is tested (including non‑destructive inspection in the scope required by the standard technical documents)

A Ministry Permit may be issued for an integrated technical device, i.e., a system in which all components perform interconnected processing functions (production lines, oil and gas drilling rigs, gas and oil product transfer systems, loading platforms, etc.)

Industrial safety examination procedure:

 filing an Application

 conclusion of a Contract

 analysis of the accompanying documents to the Application

 inspection of the equipment and/or technical device (the inspection is performed at the Applicant’s production facility or under laboratory conditions)

 test reports (tests are performed on the object if necessary)

 analysis of the inspection and test results

 compilation and agreement of an Expert Appraisal of Industrial Safety for a technical device used at a hazardous production facility

 sending the document package to the Ministry for Emergency Situations of the Republic of Kazakhstan

List of documents required for conducting an Industrial Safety Examination:

1. Pressure vessels

1.1 Copies of previously issued permits for use

1.2 Copies of certificates of conformity

1.3 Copies of the operating manual (purpose and installation site of the vessel)

1.4 Copies of technical documents (certificate), including:

 quality certificate for the vessel

 specifications and parameters

 design drawings of the vessel showing the basic dimensions

 life span and operating life

 explosion‑fire hazard and toxicity characteristics of the operating environment

 temperature characteristics of the vessel (starting and stopping the vessel in winter)

1.5 Information on the major parts of the vessel

1.6 Data on connecting pipes, flanges, covers and fasteners

 size

 material

1.7 Data on safety devices, main reinforcement, instrumentation, security devices

 installation site

 nominal pressure

1.8 Vessel body dimensions table.

1.9 Data on base materials used in manufacturing vessel components

 copies of the chemical composition reports (type and grade of steel)

 mechanical properties of the material (steel)

1.10 Strength analysis of the vessel.

1.11 Pressure test data for the vessel

 copies of the pressure test report (indicating the operating and test pressure, holding time)

 copies of the manometer inspection certificates

1.12 Welding data

 type of welding

 electrode brand, type (GOST or TU)

1.13 Results of tests and analysis of welded joints.

1.14 Data on non‑destructive inspection of welded joints

 copies of employee certifications for destructive inspection

1.15 Heat treatment data

1.16 Information on installed reinforcement.

1.17 Automatic coolant control devices.

1.18 Nameplate impression.

 

2. Seamless (welded) carbon steel, stainless steel and alloy steel pipes.

2.1 Copies of previously issued permits for use.

2.2 Copies of certificates of conformity.

2.3 Use and installation site.

2.4 Pipe marking.

2.5 Geometry.

2.6 Copies of chemical composition reports.

2.7 Copies of mechanical test reports.

 tensile

 bending

 flange

 drift

 collapse

2.8 HRB and HRG hardness testing.

2.9 Pressure test data for the pipe.

 copies of the pressure test report (indicating the operating and test pressure, holding time)

2.10 Non‑destructive inspection data.

2.11 Heat treatment data

2.12 Explosion‑fire hazard characteristics of the operating environment

2.13 Temperature characteristics of the pipes.

 

3. Other kinds of engineering products

3.1 Copies of previously issued permits for use.

3.2 Copies of certificates of conformity

3.3 Copies of the operating manual (purpose and installation site of the equipment).

3.4 Copies of technical documents, including:

 specifications and parameters

 design drawings of the product showing the basic dimensions

 detailed drawings (final as‑built drawings)

 Information on the major parts and components

 life span and operating life

 explosion‑fire hazard and toxicity of the operating environment

 temperature characteristics

 vibration level

 noise level

3.5 Design/routine calculations

3.6 Data on controllers

 dimensions

 kind

 form

3.7 Copies of the explosion‑proof certificate for explosion‑proof electrical equipment specifying the explosion‑proof code

3.8 Data on the availability of safety devices: 

 installation site

 nominal pressure

3.9 Availability of an automatic emergency shutdown system

 type

 specifications

3.10 Automatic coolant control devices

3.11 Availability of shutoff and safety valves 

 number

 type and specifications (explosion‑proof)

3.12 Data on base materials used in manufacture

 copies of the chemical composition reports (type and grade of steel)

 mechanical properties of the material (steel)

3.13 Mechanical safety data

3.14 Electrical safety data

3.15 Copies of factory test reports

*Note: The list of documents may be adjusted and supplemented depending on the kind of product

The duration and cost of services to issue an Expert Appraisal of Industrial Safety and submit the documents to the Ministry for Emergency Situations of the Republic of Kazakhstan to obtain a Ministry Permit to use a technical device depend on the specific features of the technical device, the availability of technical and other documents for the product specified above, test reports and other factors

When all documents are presented, the issue of a Ministry Permit takes a minimum of one month

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